Virgin Orbit Performs Vibration Testing with Crystal Instruments Spider-80X Vibration Control System

On January 17, 2021, Virgin Orbit successfully reached orbit with LauncherOne and deployed 10 CubeSats into Low Earth Orbit for NASA. Prior to the launch, the engineers at Virgin Orbit performed extensive vibration testing using Crystal Instruments vibration controllers with hundreds of channels. A Virgin Orbit dynamics engineer confirmed that “the Spider controllers played an important role in our successful launch,”

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Watch how our products are designed and made.

Founded in 1996, Crystal Instruments designs and manufactures instrumentation products for machine vibration monitoring, dynamic measurement, and environmental testing. The products are developed in Silicon Valley and our modern lab in North Carolina. Crystal Instruments products are thoroughly tested on a variety of vibration shakers and environmental chambers in our lab during the design phase to meet the extreme requirements of military and aerospace applications.

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Which shaker excitation is best? Is there any difference?

Which shaker excitation is best? Is there any difference? Well ... that's a good question. Let's talk about the different techniques.

Let's discuss the most commonly used excitation techniques for modal analysis today. These are random, burst random, sine chirp and digital stepped sine. But before we discuss the excitation techniques themselves, there are a few basics that we need to discuss first. Let's try to categorize the different techniques and explain when to use which technique. First of all, let's break up the excitations into deterministic and non-deterministic (or random) excitations.

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Dr. Pete Avitabile
Alias Rejection and Alias-free Bandwidth

There are two steps for converting an analog signal into a digital signal – quantization in time (sampling) and quantization of amplitude. Any signal that goes through the sampling process is subject to the effect of aliasing. The common use of the word ‘alias’ is used to describe a false name or identity, which is similar to how the term is used in signal processing.

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If you don’t excite a structure at its natural frequency, then how can you know what it is? This is an important item to discuss.

Well, this is an area where I find people often get confused. Many times I hear people say that they have to tweak and tune the excitation frequency so that they get the excitation right at the natural frequency otherwise the frequency will not be identified properly. I also hear people say that the excitation method must have broadband energy at all frequencies otherwise the system will not be excited properly.

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Dr. Pete Avitabile
Output Ground Isolator

With the addition of the output ground isolator to the Spider-80M or Spider-81, there are no additional steps required for the customer to ensure safe and accurate operation when a Spider system is being used to control independent amplifiers and shakers. Previously, users were required to link the amplifier grounds together with a specific type of cable and then connect them to the Earth’s ground, but users did not always follow these instructions.

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Centrotecnica of Italy recently conducted transport simulation testing for the COVID-19 vaccine with Crystal Instruments Spider vibration controller.

Centrotecnica recently used Crystal Instruments’ Spider vibration control system to conduct transport simulation testing for the Janssen (Johnson & Johnson) COVID-19 vaccine. Crystal Instruments is thankful for the opportunity to contribute to the global vaccine effort with our vibration control technology.

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Read NASA's Article: Cutting Edge Ground Recorders Selected to Measure Future X-59 Quiet Supersonic Flights

NASA will use the Crystal Instruments Ground Recording System, or CI-GRS for short, to gather data related to sonic booms, and in the future, the X-59’s quiet sonic thumps. A feature of the CI-GRS will be the ability for NASA to install custom software and algorithms tailored to various specialized operations for real-time analysis of sonic thumps. - Read article on NASA website

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