Posts by Sandeep Mallela - Director of Engineering
Spider LabVIEW Utility

LabVIEW is a visual programming workbench provided by National Instruments. It is used in a variety of applications for distributed testing, measurement, and control systems. When combined with powerful data acquisition systems like Crystal Instruments Spider systems, it can accept a wide range of inputs from a wide range of sensors to perform real time spectral processing. This combination also enables the deployment of large scale custom industrial and production systems.

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Spiders with 256 kHz Sampling Rate

Crystal Instruments EDM 9.0 release introduces new additions to the Spider product line featuring support for sampling rates up to 256 kHz.

The new Spider-80Hi and Spider-80Ci are scalable versions of the Spider system featuring the impressive new 256 kHz sampling rate. Recording can also be performed at sampling rates up to 256 kHz for all input channels, up to 512 channels per Spider system.

The compact, ultra-portable four channel version of the Spider has also been developed to support a 256 kHz sampling rate. Currently, three variations of the compact Spiders supporting the 256 kHz sampling rate are available: Spider-20H, Spider-20HE, Spider-20i.

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EDM 9.0 Release

Crystal Instruments is pleased to announce our EDM 9.0 release, the most powerful and feature rich version of EDM software.

EDM 9.0 release supports the newly introduced hardware units (Spider-80Hi, Spider-80Ci, Spider-20i, Spider-20H, Spider-20HE) that support data acquisition and recording for up to 256 kHz.

In addition, the proprietary Multi-Resolution technology has been extended to benefit frequently used Vibration Control tests for Single-axis and MIMO tests. Several feature enhancements and bug fixes resulted in this more intuitive and user-friendly version.

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Measuring Luminous Intensity or Acceleration Levels in a Micro-g Environment Using Spider

Crystal Instruments products support a wide range of sensors and their measurement quantities. With the introduction of the Spider-80SGi (a general-purpose data acquisition device), using a customizable excitation voltage has substantially increased the range of sensors that can be interfaced to the Spider platform of devices.

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View Statistics Time History Signals in Vibration Control Software

Crystal Instruments recently released version of EDM 8.0 software allows users to view the selected characteristics (e.g., Peak, RMS or Peak to Peak) of a channel versus time for the entire duration of the test. This feature is included in all vibration control tests and allows users to track user-defined characteristics of any channel (including the control signal) for the duration of a test.

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Variable Sampling Rate for Synchronized Data Acquisition

The Spider-80Xi platform gives users the immense flexibility to combine the Spider-80Xi, Spider-80SGi or Spider-80Ti devices into one system with synchronized data acquisition. The Spider-80SG and Spider-80SGi can work as general-purpose data acquisition systems that not only supports strain measurement but also supports several sensor types requiring precision excitation voltage, including MEMS and strain gage based sensors. The Spider-80Ti on the other hand can acquire temperature data along with any other type of measurement quantity by using it with any combination of Spider-80Xs and Spider-80SGs.

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Spider-80SG Interface with Rod End Load Cell

Measurements can be broadly classified into two categories: Static Measurements and Dynamic Measurements.

Dynamic measurements vary greatly over a short period of time (e.g., Vibration (Acceleration), Audio (Sound pressure), etc.). In these types of signals, we are mainly interested in the high frequency components so measurements down to DC are typically not necessary. For these measurements, we would use the AC input mode (or IEPE) which comes with a 0.375 Hz High Pass Filter. In most cases, the user sets another high pass filter to eliminate the low frequency components that are not needed. Crystal Instruments Spider-80X and Spider-80Xi systems are best suited for these types of applications.

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Remote Condition Monitoring (RCM)

Remote Condition Monitoring (RCM) by Crystal Instruments is designed for the remote monitoring of equipment or structures that are inaccessible to configure within a local network. Common applications and examples of remote condition monitoring include the monitoring of vibrations during the transportation of equipment, monitoring vibrations on bridges and structures close to rails or roadways, and monitoring vibrations caused by rotating windmills on the ground.

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Importance of Spectrum History Signals in a Sine Test

Sine tests are performed on a variety of modes to test the DUT. In a Swept Sine test, the DUT is subject to a range of frequencies, one frequency at a time. The response obtained is filtered using a tracking filter centered on the frequency of interest.

Once a transfer function is obtained, it is easy to identify the resonance and anti-resonant frequencies of the DUT. For fatigue testing, a Sine test is typically run in a different mode known as a Dwell Sine where the DUT is subject to its resonant frequency until the DUT experiences fatigue. While the DUT is being driven at their resonant frequencies, the resonant frequency of the DUT tends to shift. Due to this phenomenon, yet another variation of Sine test, RTD (Resonance Track and Dwell) is used. In this mode, the resonance frequency of the DUT is continuously checked using the Amplitude or Phase of the response. Through mathematical calculations, a change in the resonant frequency along with the direction of change is determined. The drive output frequency is then modified instantaneously to drive the DUT at its resonant frequency at all times.

The fatigue testing can last anywhere from a few minutes to several hours. The instantaneous display of the time or frequency signals would be less useful under such test conditions and a synopsis of the entire test duration would be most helpful to draw testing conclusions on the DUT.

Crystal Instruments uses Spectrum history signals, a special type of signals plot to conveniently plot a user defined signal property vs. time or cycles on the X-axis. To ensure the best readability and analysis, the plot is enhanced to accommodate the entire test duration even when the test durations run into several days, weeks or months. With the PC memory as the limitation, test durations of several months or even years can be plotted and viewed simultaneously, thus eliminating any necessity to section the data plot.

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Center of Operation and Monitoring of 12 or More Shaker Systems with API

Manufacturing plants often require controlled vibrations on various parts of the plant to run for several hours, days, or even weeks at a time. In some cases, continuous operation is required.

At these facilities, the affordable down time is limited to a few hours in a week. The continuous controlling and monitoring of independently running systems is another significant challenge.

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